Category: Technology

#yourProject – Ignition "Sport" – Group 9

123ignition in the Puch 500 and Haflinger

Create your own ignition curves? No more contact changes in the small boxer engine?

123 Ignition in the Puch aluminium distributor


There are many ways on the market to generate the spark of an internal combustion engine. One of the most diverse offers the conversion to a 123 system. Thanks for the idea to Dirk and the realization to the company 123ignition.de

Work effort: 1 hour
Material: 700 Euro
Tool: standard, spark light gun, mobile phone

Read More

#yourProject – Introduction

Whether engine, gearbox, electrics, brakes… Get into technology with us.
Everything about the small boxer engine.


Do you have a basic technical talent? We know where to screw and where to find the experts. Every week we tinker. Whether in person on site, in a group or with the help of WhatsApp. Trust yourself and get in touch with us!


Before

After


All tricks and tips on this page without guarantee.
The author assumes no liability!


We start in loose order: engine bodywork, axle cuff, oil and brake service, handbrake adjustment and much more.

#yourProject – Engine – Group 1

Motor revision with the help of a checklist

Crankshaft

The construction of an engine for the Puch 500 or Haflinger can only be described to a limited extent in a contribution, a joint overhaul with an experienced screwdriver is preferable to all theory. Consider that the parts are expensive and rare, the probability of error can usually be reduced by experience. Many thanks to the experienced screwdrivers, especially Erwin and Heinz for their always open ear and their esteemed answers. And to the classic car practice with a comprehensive contribution about the small boxer engine.

Time: 20 – 40 hours

Cost: 200 – 3,000 euros

Tool: standard, spare parts catalog, torque wrench 10-400 Nm, fine measuring tools, piston ring clamping belt, div. Holding and assembly aids

Read More

#yourProject – Sealing sleeve – Group 2

What a pigry !

Target state

The sealing sleeve between the gearbox and the half axle is defective. How do you notice that? At the latest at the oil pool under the car, or at the smell of the burning oil on the exhaust parts. Better even more preventive during inspection, then at the beginning cracks in the rubber. But actually in this article it is only 4 small screws…

Many thanks to the companies Autoquariat and Prokschi for the production/distribution of the corresponding products.

Work: 1 hour
Cost: 35 Euro
Tool: standard, possibly Gear oil pump/injection

Read More

#yourProject – Dynastarter – Group 9

The Dynastarter – from charging and starting

In this article we deal with topics such as field coils, anchors, coals, but then also air gap, anchor turning off, collector saw, closed ball bearings, insulator discs, strong soldering iron, counter holder fan wheel, abrasion, 20 amperes… Our thanks go to our 2 Bosch specialists G&G.

Work: 2 – 10 hours
Material: 20/30 – 180/350 Euro
Tool: standard plus soldering iron, mounting mandrel

Read More